Confectionery Line
Discover the ultimate solution for producing high-quality protein bars with Aasted’s Confectionery Line. Our state-of-the-art machinery ensures superior consistency and efficiency, meeting the demands of modern production while maintaining the highest standards of quality and hygiene.
Explore the Confectionery Line
Take the Confectionery Line for a 360° spin
Multi-Layer Protein bar
Aasted protein bar solutions enable the production of single- or double-layer bars using Alice™ S co-extrusion. Multiple masses with different viscosities can be combined in one process step, supporting stable bar structure, precise cutting, and consistent internal geometry.
Extruded & Enrobed Products
The Aasted confectionery line enables the forming of aerated and soft confectionery products, such as cream puffs, using Alice™ II technology. The solution supports accurate product shaping, followed by chocolate enrobing and optional decoration.
Filled Bars by Co-Extrusion
Aasted technology enables the production of bars with an enclosed second mass using co-extrusion of filling masses, such as caramel or other soft fillings. After forming, the products can be enrobed with chocolate. The solution supports consistent product quality at industrial production scale.
Alice™ II: Precision and Flexibility in Depositing and Extruding
The Alice™ II depositor and extruder is meticulously designed for both safety and efficiency. Its pressure-controlled feeding system handles raw materials with care, maintaining their structure for precise deposits and minimal deviations. Its modular design allows for quick tool changes, such as pivoting nozzles and wire cutters, adapting seamlessly to your product. This results in better final product quality, increased versatility for various materials, swift production changeovers, the ability to clean the extruder head while the line runs, reduced downtime, and a stainless steel build for easy washdown, ensuring a hygienic solution.
Specifications
| Type of production | Masses used for protein bars and fillings. Sophisticated products such as combined masses from liquid to very high viscosity, co-extrude, combine colors, flavors and inclusions |
| Final products | Chocolate-covered biscuits Tablets Praline Bars Nutrition bars Protein bars |
| Moulding processes | Aerated moulding Triple-shot moulding |
| Capacity | 240 – 1.920 kg/h |
| Working width | 400 – 2x 800 |
| Line speed | 1,0 – 2,0 m/min |
| Rows across | 8 – 2×16 |
| Pitch | 50 mm |
| Piece weight | 40 gram |
| Sections | Forming/extrusion of protein center Pre-cooling (drying) Cutting/cross-cutting (ultrasonic cutting) First enrobing/bottoming Sprinkling and collection of excess sprinkling material Second enrobing/bottoming incl. Decoration Final cooling |
| Compatible extruder | Alice™ II Alice™ S Extruder |
Seamless installation and quick start with Aasted Confectionery Line
Installation overview
Our dedicated team ensures a smooth and efficient installation process. From initial setup to full operational status, we handle every detail to get your production line running seamlessly.
Training and support
We provide comprehensive training for your staff, ensuring they are fully equipped to operate and maintain the Confectionery Line. Our support extends beyond installation, offering ongoing assistance whenever needed.
Maintenance and optimization
Regular maintenance and optimization services are available to keep your line running at peak performance. Our experts monitor your system and provide necessary adjustments to maintain efficiency and productivity.
Print materials & documents
Discover the Aasted Technology Center
Unlock new possibilities for your chocolate production by testing and refining your products at the Aasted Technology Center. Our state-of-the-art facility provides a unique opportunity to experiment with different formulations and processes, ensuring your products meet the highest standards of quality and innovation.
Learn more about the Confectionery Line
Our team is ready to provide you with detailed information and answer any questions you may have about the Universal Moulding Line. Discover how our innovative solutions can elevate your production capabilities and meet your specific needs. Don’t hesitate to reach out and explore the possibilities with Aasted.
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Explore our wide product range
ChocoNova Orbit Temper
- 500 – 6000 kg/h
- 2-step tempering process
- 24 °C minimum cooling temperature
High Shear Temper
- 1,000–2,000 kg/h
- Supercooling & Seeding
- 2 Crystallization Zones
Sirius Cooling Tunnel
- Fast cleaning, easy maintenance, and seamless integration into your existing line
- Featuring weight-neutral covers and sloped surfaces for water drainage
- Precise temperature control secures products consistently cooled to perfection