Jensen Line
Discover the precision and flexibility of the Aasted Jensen Moulding Line. Ideal for producing high-quality filled chocolates and tablets, our line is designed to meet the diverse needs of confectionery manufacturers. With advanced technology and customizable options, the Jensen Line ensures consistent quality and high efficiency.
Explore the Jensen Moulding Line
Take the Jensen Line for a 360° spin
The Jensen lines have a capacity from 200 – 2,200 kg/hour. Suitable for the production of moulded articles with or without inclusions with various add-on equipment, enabling diversified production. The Jensen lines are designed with low noise driving system with easy interactive HMI.
Characterizing all of the Jensen lines are the design, which is built-up by pre-constructed high quality modules that are tailored to your requirements. Furthermore, the Jensen lines are adapted to low floor-to ceiling height production facilities – compact chocolate moulding lines.
Solid moulding
Moulding of solid products with or without inclusions, with aeration, tablets, couvertures and combination of chocolate types. Moulding of products with solid centres such as wafers, biscuits centres, big inclusions and bars. Traditional inverting moulding of any shell, surprise and easter eggs.
One-shot moulding
One-shot moulding of centre or solid filled chocolate articles with various ingredients e.g. nougat and caramel. Also possible in different chocolate types as well as different moulds for differently shaped chocolate articles.
FrozenCone® shell
With a FrozenCone® module, the Jensen line makes perfectly shaped cold-pressed shells for pralines, surprise eggs, tablets or any other “shell” product. With a ChocoAssort™ module, a robotic technique transfers the chocolate articles from moulds directly into boxes.
Jensen Moulding Line: Three versions for ultimate flexibility
The Jensen line solutions are customized to your production facility, your specific production requirements and most importantly tailored to produce the perfect product at your desired capacity.
In addition to the customization aspect of the Aasted solutions, we provide you many add-on features, making personalization easy and simple for you to choose between. Popular add-on features include our world first patented FrozenCone® and ChocoAssort™.
1. Jensen Standard
The Jensen line is based on the well-known Aasted moulding line technology and built in a modular concept with a possibility of expansion – tailored to your needs.
It can feature open sections giving a possibility to add-on equipment such as depositors, wafer cutters, mould heaters, FrozenCone® units etc.
The Jensen line is perfect for moulding with or without inclusions, with solid centers, traditional inverting moulding, one-shot moulding and FrozenCone® shell forming in capacity of 200 – 2,200 kg/hour.
2. Jensen Compact
The Jensen Compact is a moulding line in the same modular and high quality concept as the Jensen lines. Designed for small-scale production with a capacity of 230 kg/hour and only requires one operator.
The Jensen Compact line is suitable for solid moulding, with our without inclusions and fillings as well as FrozenCone®.
3. Jensen High Mix
This is a versatile moulding line that can easily adapt to limited space, thanks to its innovative cross conveyor, which also offers multiple configuration options. It can function as two stand-alone lines for simpler moulding applications, featuring an open layout that enhances production visibility. Alternatively, it can operate as a single cohesive line for more complex moulding needs.
The system allows for continuous production while simultaneously cleaning, preparing the next batch, or performing maintenance, significantly reducing changeover time. With single depositing and extrusion, the line increases output capacity using new 700×18″ moulds, producing up to 2100 kg/h for tablets and 1800 kg/h for pralines.
Specifications
| Type of production | Index or continuous mould movement Ideal for low to medium production capacity with low to medium product complexity Standard modules are put together to create a custom fit moulding line Ideal for low floor-to-ceiling height |
| Final products | Tablets Couvertures Combinations of two or more chocolate types Solid centres such as wafer, biscuit centres, big inclusions and bars Any kind of shell, surprise eggs and easter eggs Centre-filled articles |
| Moulding processes | Solid moulding with or without inclusions Moulding of products with solid centres Traditional inverting moulding One-shot moulding FrozenCone® Shell |
| Capacity | 480 – 2.880 kg/hour Up to 20 mould/min |
| Depositing area | 193,8-371,6×370 mm to 193,8-371,6×870 mm |
| Sections | Mould changing, inspection, heating and cleaning Depositing shell FrozenCone® Mould closing Cooling and conditioning Mould opening Suction/demoulding Scrap moulding |
| Compatible depositors | For the 700 mm lines, Aasted offers the EP2 Depositor For the 1000 mm lines, Aasted offers the SE14 depositor Stainless steel and aluminum design |
| HMI | Interface for operating the line and the depositor |
Seamless installation and quick start with Aasted Jensen Moulding Line
Installation overview
Our dedicated team ensures a smooth and efficient installation process. From initial setup to full operational status, we handle every detail to get your production line running seamlessly.
Training and support
We provide comprehensive training for your staff, ensuring they are well-versed in operating and maintaining the Jensen Moulding Line. Our support doesn’t end after installation; we’re here to assist you whenever needed.
Maintenance and optimization
Regular maintenance and optimization services are available to keep your line running at peak performance. Our experts monitor your system and provide necessary adjustments to maintain efficiency and productivity.
Print materials & documents
Discover the Aasted Technology Center
Unlock new possibilities for your chocolate production by testing and refining your products at the Aasted Technology Center. Our state-of-the-art facility provides a unique opportunity to experiment with different formulations and processes, ensuring your products meet the highest standards of quality and innovation.
Learn more about the Jensen Moulding Line
Our team is ready to provide you with detailed information and answer any questions you may have about the Universal Moulding Line. Discover how our innovative solutions can elevate your production capabilities and meet your specific needs. Don’t hesitate to reach out and explore the possibilities with Aasted.
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Explore our wide product range
Nielsen Enrober
Universal Moulding Line
- Up to 10,000 kg/h – high-volume production with ease.
- Various chocolate moulding processes, including solid, shell, and FrozenCone®.
- Achieve consistent quality with our state-of-the-art depositing and cooling systems.
Confectionery Line
- Produce up to 1,920 kg/h, perfect for scaling up your production.
- Achieve uniform size and shape with our advanced extrusion and cutting technology.
- Working widths ranging from 400 to 2x 800 mm and up to 2×16 rows across.