Bakery Line
Discover the efficiency and versatility of Aasted’s Bakery Line. Designed to handle sticky, dense, and stringy masses, this line is perfect for producing a wide variety of baked goods. From classic cookies to fully enrobed cakes, our Bakery Line ensures consistent quality and high performance.
Explore the Bakery Line
The Aasted Bakery line consists of high-quality elements of our heating, extruding and cooling technologies. The first section (the feed section) consists of a tensioning station, as well as an Alice™ extruder. By having an Alice™ in the bakery line, you will have endless possibilities regarding product development and dynamic production.
The second section (the oven section) consists of either a DGF, Convection or Hybrid oven from our Conny™ series – depending on the product you want to produce. The third section (the discharge section) consists of a driving station and a cooling system – depending on the products to bake. As always, the line can be customized with different modules in the tensioning station like a depositor or a complimentary enrober after the cooling section.
Depositing with inclusions
The Alice™ allows perfect depositing of cookie masses with inclusions such as fruit, nuts and chocolate as well as single mass depositing. Further, capable of depositing of cookies with up to 3 different masses in one depositing sequence.
Depositing with enrobing
With the Bakery line you can produce any baked product and then give the baked product either full enrobing, partial or bottoming enrobing. The Bakery line handles any mass for baking purposes and gives your products the finest enrobing results.
Triple mass depositing
With an Alice™ in the Bakery line, you can deposit cookies/cakes with up to three different masses. The Alice™ allows single, double and triple mass extrusion/depositing, giving you endless of opportunities within product development.
Specifications
| Type of production | Sticky, dense, and stringy medium to high viscosity masses Double-layered products |
| Final products | Cookies with fruit, nuts, and chocolate pieces Multi-layer or multi-mass cookies Classic cookies without inclusions Fully enrobed cakes or buns Partially enrobed cakes (e.g., chocolate-topped) Bottom-enrobed baked goods (e.g., chocolate-bottomed cookies) |
| Depositing processes | Depositing with inclusions Depositing with enrobing Triple mass depositing |
| Bandwidths | 800 1000 1200 and 1500 |
| Cutting speed | Up to 250 cuts/min |
| Cutting length | 50 to 120 mm |
| Conveyor speed | 10m/min |
| Sections | Dough feeder Alice depositor, extruder and wirecutter Oven Guillotine Nielsen Enrober Nielsen Cooling Tunnel |
| Compatible enrobers | Nielsen Energy Nielsen Master Nielsen Junior Junior Bottomer |
Seamless installation and quick start with Aasted Bakery Line
Installation overview
Our dedicated team ensures a smooth and efficient installation process. From initial setup to full operational status, we handle every detail to get your production line running seamlessly.
Training and support
We provide comprehensive training for your staff, ensuring they are well-versed in operating and maintaining the Bakery Line. Our support doesn’t end after installation; we’re here to assist you whenever needed.
Maintenance and optimization
Regular maintenance and optimization services are available to keep your line running at peak performance. Our experts monitor your system and provide necessary adjustments to maintain efficiency and productivity.
Print materials & documents
Discover the Aasted Technology Center
Unlock new possibilities for your chocolate production by testing and refining your products at the Aasted Technology Center. Our state-of-the-art facility provides a unique opportunity to experiment with different formulations and processes, ensuring your products meet the highest standards of quality and innovation.
Learn more about the Aasted Bakery Line
Our team is ready to provide you with detailed information and answer any questions you may have about the Bakery Line. Discover how our innovative solutions can elevate your production capabilities and meet your specific needs. Don’t hesitate to reach out and explore the possibilities with Aasted.
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Explore our wide product range
Jensen Line
- Capacity from 200 – 2,200 kg/hour.
- Suitable for the production of moulded articles with or without inclusions.
- Designed with low noise driving system with easy interactive HMI.
Universal Moulding Line
- Produce up to 10,000 kg/h – high-volume production with ease.
- Various chocolate moulding processes, including solid, shell, and FrozenCone®.
- Achieve consistent quality with our state-of-the-art depositing and cooling systems.
Confectionery Line
- Produce between 240 – 1,920 kg/h, perfect for scaling up your production.
- Achieve uniform size and shape with our advanced extrusion and cutting technology.
- Working widths ranging from 400 to 2x 800 mm and up to 2×16 rows across.